six sigma

manufacturing

Pic 8

Origin of Six Sigma Manufacturing

Six Sigma is a manufacturing process control strategy which first implemented by Motorola.

Six sigma being common used by any sectors of industry nowadays, especially those precision product manufacturing.

Six Sigma manufacturing implemented to control the process or stabilize the process. Then, seeks to improve the quality of process outputs.

To stable or improve the process, six sigma manufacturing tools need to be used to achieve the target.

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DMADV (Define, Measure, Analyze, Design, Verify):
Also known as DFSS (Design for Six Sigma), this tool set is used when an organization needs a new product, process, or service. Using this tool set, Black Belts optimize performance before production begins.

  • Define: What’s important?
  • Measure: what is needed?
  • Analyze: How will we fulfill?
  • Design: How do we build it?
  • Verify: How do we know it will work?
 
Ford Global 8D:
This analytic tool set is used when an organization needs to bring performance back to a previous level. It addresses a “special cause.” Ford Global 8D is a problem-solving method used to close the gap

  • What Problem needs solving?
  • Who should help solve the problem?
  • How do we quantify symptoms?
  • How do we contain it? What’s the root cause?
  • What’s the permanent corrective action?
  • How do we implement ?
  • How can we prevent this in future? Who should we reward?
 

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