six sigma

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Origin of Six Sigma Manufacturing

Six Sigma is a manufacturing process control strategy which first implemented by Motorola.

Six sigma being common used by any sectors of industry nowadays, especially those precision product manufacturing.

Six Sigma manufacturing implemented to control the process or stabilize the process. Then, seeks to improve the quality of process outputs.

To stable or improve the process, six sigma manufacturing tools need to be used to achieve the target.

Six Sigma tools - statistical process control (SPC) 
    • Statistical process control (SPC)is a six sigma process stability controller and estimator. SPC used for monitoring the process, estimate the abnormality. It gives signal once found any possibility that the abnormality going to happen. So that, the preventive action can be carried out before the problem.
      • Why need Statistical Process Control (SPC)?
      • As mentioned SPC is the tool to detect defect and estimator on the process abnormality. Use SPC to set the control level for the process, the preventive action can be carried out before the process out of the specification. This is to reduce the chances of defect happen.
        • How to set the control level?

        • The graph below showing the upper specification limit (USL) and lower specification limit (LSL)and the process sigma. Sigma six quality process shall set the control limit as per yellow line. Pic 40
        • To set the upper control limit and lower control limit is actually depend on the process consistency. Pic 41
        • Look at the table above, if the control limit (UCL and LCL) is one sigma, and the specification limit (USL and LSL) is three sigma, the process consider as 3 sigma process. However, if the control level is 2 sigma but the specification limit is 3 sigma, then the process sigma is actually 1.5 sigma.

        The table shown that to achieve the six sigma quality process, either improve the process consistency to tighten the control limit or ask for bigger specification limit.

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